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Is Your Machine Shop Ready for Winter?

Prepping for winter isn’t fun, but we do it to avoid future trouble. We clean up the yard so it’s not a mess in the spring. We blow out the sprinklers and hose bibs so water doesn’t freeze, burst pipes, and wreck the system. Anything metal goes into the shed or garage so it doesn’t rust. 

Getting your shop ready for winter is just as important. However, in this case, it’s more about being aware of the potential problems and monitoring them to keep things running in tip-top shape.

Here are some of the winter-related factors that can lead to expensive, time-consuming problems, particularly if your area experiences harsh winter weather every year. 

Is your machine shop ready for winterIs your machine shop ready for winter

Sources of Chlorides: The Buildup That Breeds Rust

Salt trucks.

If you live in an area that gets snow or ice, salt trucks are prevalent. While they are important to keep roads safe, as the salt melts the snow, the runoff leaches into the ground. As a result your water supply may have an elevated level of chlorides before it even enters your shop.

 

Water softeners.

Water hardness varies depending on where you live. If you live in a hard-water area, you likely use a water softener to avoid mineral build-up that can slow showerheads and drains, and clog pipes. Water softeners use salt (sodium chloride)  to soften the water which, in the process, increases the chloride content in your water. 

Even if you remove water softeners from the systems in your shop, sodium chloride from road salt can potentially get into the water supply and eventually into your tanks. Unlike water that evaporates and moves through your system, chlorides stay put and builds up, making a rust breeding ground. 

The Reverse Osmosis (RO) Problem

Reverse osmosis is a popular way to make water safer to drink. It removes contaminants and improves the taste. It also wreaks havoc on metal.

Water that’s been through RO has a lower pH and very low or nonexistent alkalinity. The result is water that corrodes on overdrive. Once again, even though you probably don’t use RO in your shop, like chloride, water that’s been through reverse osmosis gets into the water supply and can cause expensive problems for you if you’re not aware of it. When using RO, special piping and plumbing resistant to a low pH corrosion must be used. 

Temperature Fluctuations and Condensation

Temperature changes are a given when you’re shipping products from one climate to another. In the winter, this is even more true. But fluctuating ambient temperatures aren’t the whole problem. 

Even a minuscule amount of moisture, trapped in your packaging, can create a host of challenges for product quality in shipping. As your product travels and temperatures change, that tiny amount of moisture turns into condensation. And condensation leads to rust. 

There’s a solution, however, and we explained it in greater detail in this article on how to prevent rust in shipping

Cold Weather Preventative Measures to Save Time, Money, and Frustration for Machine Shops

Water quality and preventing moisture in shipping are year-round jobs. In the winter, ignoring them leads to even greater hits to your productivity and budget.

The best thing you can do to prep your shop for winter is to stay on top of your water quality on a regular basis.

Keep in mind that you don’t necessarily need to test your water every week because you won’t see significant changes in those short periods. However, we do recommend testing it at least once a month to ensure you’re covering your bases.

Looking for Support or Technical Advice?

Get in touch with our team for product recommendations and best practices to keep your shop functioning smoothly in winter and across all other seasons.